San Jose Water Company (SJWC)

Mar. 2024 - Nov. 2024

Batista PLC Control Panel Upgrade and Support Services

Project Team:

AIC

AIC Role:

System Integrator

Project Type:

Direct to Owner

Project Team:

Colby Sneed

Director of Operations and Treatment
408.314.8258
colby_sneed@sjwater.com
110 West Taylor St. San Jose, Ca 95110

Key Project Elements:

  • AVEVA System Platform
  • AVEVA Pi Historian
  • Virtualized Network Architecture
  • Schneider Modicon M580 PLCs
  • Field testing & verification
  • Next-Generation network equipment
  • NIST 800.82 – security design
  • ISA 62443- cybersecurity standards
  • Active Project Management
  • Process Control Narratives (PCN)
  • On-site Field Activities

AIC Team:

– AJ Cottengim – EI&C and Automation Engineering Manager

– Tim Burkett – Field Activites Manager

– Zach Mietz – Field Activies Team Lead

– Kevin Ford – Project Manager

Summary:

San Jose Water Co. is a regulated private utility, and is one of the largest and most technically sophisticated urban water systems in the United States. They serve over 1 million people in the greater San Jose metropolitan area with high quality, life sustaining water with an emphasis on exceptional customer service.

SJWC engaged AIC to provide design-build integration services for the upgrade of a legacy Momentum PLC to a Schneider Modicon M580 platform. Due to limited existing documentation, SJWC required a team capable of conducting a thorough field assessment to determine existing control strategies and infrastructure.

As part of the initial phase, AIC developed a comprehensive submittal package that included, updated as-built drawings, O&M manuals, and detailed process control carrative. Following submittal approval, AIC developed and tested the new M580 PLC program. Where necessary, modifications were made to the AVEVA System Platform application to align with the updated control logic. AIC also performed on-site installation, commissioning, and verification testing of the upgraded system.

In addition to the PLC upgrade, SJWC contracted AIC under a Support Services Agreement to assist the internal Controls Team with ongoing and upcoming initiatives, helping to bridge personnel and technical resource gaps.

Key Project Elements:

  • Development of updated Process Control Narratives (PCNs)
  • Control strategy assessment and control panel evaluation
  • Updated AutoCAD files, including post-installation redline revisions
  • Provided Weekly schedule and progress updates provided toSJWC
  • Internal QA/QC of fully developed hardware and software
  • On-site system installation and commissioning
  • AVEVA System Platform modifications
  • On-site support services, including UPS replacements, PLC firmware
  • updates for over 50 PLCs, and ATS troubleshooting

Testimonials

“Our experience with AIC has been nothing short of exceptional. The team’s ability to understand our needs and deliver beyond our expectations has truly set them apart. Their professionalism, dedication, and creative solutions have helped us achieve remarkable results. We highly recommend AIC to anyone seeking top-notch service and innovative solutions.“

~ Colby Sneed